Tension Control with Load Cell

 

          By using RS Load Cell, tension and relaxation that occur during reeling and discharging are gotten under control and so the negativities are expelled.   It can be applied in front of Charging roller or to the back of Reeling roller or both. System is basically shown in above pictures. In this picture, there are two RS Load Cell are mounted on the roller in front of the charging roller. The tension force that occurs as the roller start to charge is transferred to load cell. The decrease or increase taking place in tension is sensed by load cells and transmitted to tension control indicator. Tension control indicator system declines it to tension set value, which was recorded its memory before. Thus, the tension is brought under control.

Silo Weighing Application

      ST, ST-2W or HT series load cells can be used in silo weighing applications. The point to be considered is that there must not be any stretch in the system. These load cells give maximum performance when the yare used with appropriate kits. The negative effects such that above mentioned stretch and load do not locate on load cell are eliminated. 

Vibratory Bowl Feeder Application Sheet

        When plastic parts are placed in a vibrating bowl feeder, the friction causes them to charge. The charged parts then can jump out of the bowl, stick to machine casing and other earth potentials or cause m?sfeeding.

        By positioning a PULS Electronic Pulse DC bar above the vibrating bowl feeder, you will bathe the entire area in ionised air removing any possibility of stat?c being generated and removing the opportunity of M?sfeeding, sticking and material misbehaviour.

Laminating Application Sheet

        When laminating or bonding two or more surfaces together, problems can arise when static charges can force the surfaces apart. If using an adhesive or weld tool, you require the surfaces to be flush and without creases or curls.

        By passing the material after assembly under a charge bar (An earth or ground is required on the other side) you can bond the stack together for a short while. When bonding larger stacks, two charge bars are required (One either side of opposite polarity). This will hold the stack while the laminating process is complete.

ESA on Plastic Parts Application Sheet

          Plastic parts when stored in a collection container, typically after injection moulding will carry a static charge. Although the charge on each individual part may be low, the accumulative charge will be very high. A small moulding may have only 10v of static electricity on it?s surface, but if you add another 10,000 parts to the collection, you now have an electro-magnetic field generated by 100,000v of static electric?ty.This electro-magnetic field will attract airborne contamination and other dust and dirt particles onto the product creating rejects and down time for cleaning.The electro-magnetic field can also be absorbed into the bodies of operators working within close proximity. The operators will discharge when they come into contact with an earth potential such as a machine casing, door handle or even another operator. Although the shock can be painful, it is seldom dangerous. The major concern is the ?nvoulantry reaction to the shock which can be dangerous if working closely to moving or running machinery..

        By positioning a PULS Electronic Pulse DC ionising bar above the collection container, you will have a steady stream of ionised air bathing the products, eliminating the static charge and preventing attraction of contamination. This will also remove the electro-magnetic field which causes the discharge shocks for operators.

Multi Head Labelling Machine Application Sheet

        Labels can be misaligned or repelled from charged bottles due to large static charges which are generated as the bottles move through conveyor systems. The bottles encounter high levels of friction which charge them. When the bottles are positioned to have the label fitted, the static charge on the bottle, as well as the charge on the label (generated as the backing tape is removed) can cause the labels to repel from the bottles. This causes waste, rejects and down time.

        By positioning either a PULS Electronic blower or bar to the conveyor prior to the label application, you can bathe the bottles in ionised air and eliminate the possibility of rejects, improving quality, productivity and profits.

Contamination on Plastic Parts Application Sheet

 

        After moulding, many plastic parts have further manufacturing process to go through prior to packing and shipping. If parts are to be painted, the high levels of static which are generated in the moulding process attract dust, dirt and other airborne contamination on to them. If the parts are not cleaned, the high levels of inclusions create re-work or rejects.

        

        By bathing the product ?n ionised air you will eliminate the static charge that is attracting the contamination onto it. The PULS Electronic Ionising Blower is specifically designed to cover a large area with ionised air. Resulting in fewer inclusions, fewer rejects and higher productivity.

Chocolate Manufacture

        Two different colours of chocolate are injected into the mold as shown in the figure. If these two products have the same static charges, they push each other and if they have the opposite static charges, It causes form changing of the chocolate. In addition to these problems, they attracts dust so it isn?t an acceptable condition. It may cause electrical shocks and because of the carrying problems, the speed of the system decreases.

        

       H&O static bars positioned as shown will neutralise static charges on the moulds and layers of chocolate.

Electronic Weigher Static Application

         Static charges on a weigher cause some problems like unpleasant operator?s shocks, data and indicator errors, fault weight of the material and changing weight of the material. Because, dust and particules adding to the material change the weight if you use labratory weigher.
If H&O Antistatic bars are positioned to the right place, they provide effective ionization. Therefore, when the products are put onto the weigher, the bars neutralize them. 

Plastic Bottle Conveyor Lines Application Sheet

        As PET bottles travel at high speed along conveyor lines the friction generates high levels of static electricity. If they spark to earth, the omitted radio wave can affect electrical circuits and metal detectors. It is also possible that as the bottles are being charged to the same polarity, they will repel from each other and jump off the conveyor into the air.

       

        By positioning a PULS Electronic Pulse DC Bar along a section of the conveyor, you can discharge the bottles safely ensuring no discharges to earth that will affect any electrical circuits, PCBs or metal detectors.

Contamination on Plastic Parts Application Sheet

           After moulding, many plastic parts have further manufacturing process to go through prior to packing and shipping. If parts are to be painted, the high levels of static which are generated in the moulding process attract dust, dirt and other airborne contamination on to them. If the parts are not cleaned, the high levels of inclusions create re-work or rejects.

         By bathing the product in ionised air you will eliminate the static charge that is attracting the contamination onto it. The PULSElectronic Ionising Blower is specifically designed to cover a large area with ionised air. Resulting in fewer inclusions, fewer rejects and higher productivity.

Textile Machine Static Application

         During the weaving and the tranfer of the strings unfastened in the warping machine, static charges are generated on the products. Static causes the product to cling or attract onto the frame sides and contamination of product due to dust attraction.

        If H&O Antistatic bars are positioned at the both surfaces of the product, these problems can be eliminated. Thus, the performance of the production is increased.

Ironing Sanfor Machine Static Application

        In ironing sanfor machines, cloth is charged with electrostatic because of the frictions on pulling cylinder and hot ironing on felt. High static electric current can cause stopping of machine continously for short periods because of tangling of cloth to the cylinder, operator to be electrically shocked, machine?s electronic hardware to be harmed. This will create an undesired situation.

        For solution of this problem, H&O anti-static bars are installed at both surfaces of the product as seen in the figure, it will neutralize the static electric charge on the surface of the product and it will increase protection and efficiency of the operator.

Sardon Machines Static Application

        In Sardon Machines, during the processes made for feathering out the cloth surface, static electric accumulates. It should be considered that static charge on the surface can cause cloth particles to stick on surface, operator to be electrically shocked, electronic hardware of the machines to be harmed which will generate an undesired condition.

        

        For solution of this problem, H&O anti-static bars are installed at both surfaces of the product as seen in the figure, it will neutralize the static electric charge on the surface of the product, accelerate the flow and it will increase protection and efficiency of the operator.

Ram Machine Static Application

        In Ram machines wet paper is dried in drying oven and transported with pulling cylinders. It is seen that high static electric charge occurs on cloth because of temperature and pulling cylinders. High static electric current can cause stopping of machine continously for short periods because of tangling of cloth to the cylinder, operator to be electrically shocked and machine-s electronic hardware to be harmed. This will create an undesired situation.

       

        For solution of this problem, H&O anti-static bars are installed at both surfaces of the product as seen in the figure, it will neutralize the static electric charge on the surface of the product and it will increase protection and efficiency of the operator.

Stenter Machine Static Application

        The friction between the rollers and the web in the stenter machine causes the static charges on the web roller. High static charges formed at the out of the machine are the reasons of the operator-s shock, attraction dust and contaminants and the faults of the electronic hardware.

        

        H&O Antistatic bar neutralize the static on the roller. Therefore, it prevents the operators from the electrical shocks and increase the performance of the production.

Quality Control/Light Box Application Sheet

          As the material is wound across the light box, it will follow a path that wraps it is self around the operator. When the material has a high static charge, the operator will absorb this charge into their body. When they come into contact with an earth potential, they will discharge (often violently) although painful, this not dangerous. The area of major concern is the involuntary reaction to the shock which can be serious if working near moving machinery or other personnel.

         

To overcome these problems, By positioning two PULS Electronic AC Ionising bars at the entry point of the inspection booth (one bar each side of the web), you will neutralise the substrate and protect the operator from static discharges.

Roll Unwarapping Machine

         In bale unwrapping machine, rolled and wrapped cloth is unwrapped and transported with carriers as seen in figure. When cloth is started to be unwrapped, it begins to be charged with static and with the fractions of pulling rollers are added, static charges on the product can reach very high levels.

High static electric current can cause stopping of machine continously for short periods because of tangling of product to the cylinder, operator to be electrically shocked with high static charges ,machine to get dusted. This will create an undesired situation.

        For solution of this problem, H&O anti-static bars are installed at both surfaces of the product as seen in the figure, it will neutralize the static electric charge on the surface of the product and it will increase protection and efficiency of the operator.

Narrow Textile Coloring Machine Static Application

        Products are dried by applied heat at the out of the coloring and then, they are put into the boxes from the rollers. During these processes, the frictions caused by the heat and the rolling create some static charges on the products. These static charges make the products rolling to the rollers, sticking to the inner surfaces of the boxes and attracting dust. These problems cause time lost and increasing breakdowns.

        If H&O Antistatic bars are positioned after the rollers, the products are neutralized and the problems caused by the static are eliminated.

Warping Machine Static Application

        In the warping machine, the string unfastened from the rollers gets static charges along the way from the out of the warp to the twisting combs. These static charges make thinner strings round and break. Then, this causes the breakdowns of the machine and lost of the time and working.

        Since the ionization pins are directed to the strings, H&O Antistatic bars should be positioned under the out of the warping. Thus, the bars neutralize the static charges on the strings and solve the problems created by the static. Also, antistatic bars can be put at the out of the combs for the neutralization of the combing area.

Printing Press Machine Application Sheet

       In printing machines, when rolled plastic film is started to be unwrapped, machine begins to be charged with static and with the fractions of film on the rollers are added, occurance of high static charges on the film can be seen.
It should be considered that static charge on the surface can cause film to slide left or right on line, static electric attracted dust particles to stick on surface, decrease the quality of printing,operator to be electrically shocked,machine?s electronic hardware to be harmed and most importantly paint to catch fire and explode in which static charge shocks are near the printing zone.

        PULS Electronic Anti static bars will ensure film to reach printing cylinders clean and purified from static electric, if they are applied on the untying unit?s output bidirectionally as seen in the picture.Two anti static bars which is placed on wrapping unit?s input will prevent problems that occurs in input region because of static charge.

Wicketting Machine Application Sheet

        During the manufacturing process, large static charges build up. These are not a factor as the bags are under tension from either the machine or the grippers after cutting. When the arms rotate with the finished bag, they are dropped onto prongs for stacking; this is where the static charges do cause a problem. The high levels of static on the finished bags will not allow them to stack correctly as they try to repel from each other (All the bags will have the same polarity of charge).

      

        By positioning two PULS Electronic Pulse DC bars with Air boost across the top of the rotating arms, you will create an ionised f?eld that the bags will travel through. As the bags enter the field, they neutralise and then will correctly stack on the collection prongs.

Thermo-Forming Machine Application Sheet

During the thermo forming process, the polymer is heated to form the product. As the product exits the mould, the material will cool causing the molecules to rub against each other which generates the static charge.

This static charge creates an electro magnetic field which in turn will attract airborne contamination onto the product. This will lead to rejects and loss of productivity.

By positioning a PULS Electronic Ionising air blower across the conveyor or exit area of the thermo-former, you will bathe the formed product in ionised air. This will aid the cooling process, eliminate the static charge and prevent contamination being attracted to the product. This in turn will increase productivity, reduce waste and down time and improve profits.

Converting Machine Application Sheet

On converting machines as the web is unwound from the reel, large static charges are generated due to surface electrons migrating from one surface to another at the point of separation from the roll. As the web moves across the rollers, the static charge will increase. As the web is under tension at this time, it will not effect the manufacturing process. When the material is slit, the static charge will increase. As the material is re-wound, the static charges will cause the layers to repel and prevent a record edge finish.

If By positioning a PULS Electronic ionising system prior to the re-wind, you will remove the static charge enabling the re-wind process to work giving a roll of finsished goods with NO static charge and a record edge finish.

Flat Bag Making Machine Application Sheet

On Flat Bag making machines as the plastic is unwound from the reel, large static charges are generated due to surface electrons migrating from one surface to another at the point of separation from the roll. As the web moves across the rollers, the static charge will increase. As the web is under tension at this time, it will not effect the manufacturing process. When the material is cut for collating in the stacking area. The surface charges on the material will cause the stack to misalign resulting in problems in packing, waste material and down time.Static charge on surface will lead to disorder of stacks, slowing down of production line and increasing of junk products in addition to loss of time and money, thus this is an undesired situation.

By fitting a PULSElectronic A/C ionising bar after the cutting process and prior to the stacking, you will neutralise the charge resulting in perfect stacking, no waste and down time, high productivity and profits.

Ink jet Printing Application Sheet

        Ink jet printers use a static charge to print on to extrusion profiles. Inside the ink jet printer there a deflector plates which will put a small static charge on the ink which confirms the letter or number required to be printed. When a profile already has a static charge, depending on what the charge on the ink is, can either repel the ink which causes damage and blockages to the printing head, or alternatively, can attract the ink to quickly causing sp?der?ng of the symbols and affecting the quality of the finished print.

        By fitting a PULS Electronic ionising bar across the area that is to be printed on just prior to the print head, you will neutralise the substrate resulting in good quality printing.

Semi Automatic Printing Machines Application Sheet

      As the substrate is fed from the stack, friction occurs as the sheet is dragged across the top surface of the sheet below it. This causes a static charge to build up which can create blocking (no sheets will feed as the entire stack becomes stuck together) or m?sfeeds as two or more sheets are dragged through.

        To prevent m?sfeed?ng, position two (dependant on sheet size, more may be required) PULS Electronic nozzles behind the stack. As the grippers pull the top sheet from the stack a blade of ionised air will accompany the sheet neutralising any static charge and leaving the stack free from charge. This will increase productivity whilst reducing down time and waste.

         

Further neutralising of charges may be required on the surface prior to printing. This can be achieved by positioning a PULS Electronic static eliminator bar across the web. This will eliminate any charge on the surface and prevent sp?der?ng and fogging of print.

Buffer Machine Static Application

        In buffer machines, buffer which is a silicon based material and touches to surface to be printed, is charged with static electric because of friction. So, it will cause paint to splash. This is an undesired condition that will affect production quality and speed negatively. Filth and dust that stick to buffer will lead to printing faults and losses.

        Nozzle will neutralize static charge on buffer surface and prevent paint splashing. Dust and filth will be prevented by an anti static bar placed on conveyor. So, a reliable production is obtained.

Mold Joining Machine Static Application

        Electrostatic surface charging is a frequent situation in covering and joining machines which operates in high speeds. This static charge should be neuralized before two plastic films are joined. In addition, filth and dust that sticks to surface will lead to printing faults and losses. During wrapping of joined two films in rolls static charge is generated because of friction.

        Anti-static bar is placed heading to film surfaces, before joining to neutralize static charge in enviroment. Thus a correct neutralization is provided before joining.After that joined film is passed from anti static bar again to carry out correct wrapping. As a result a reliable production is obtained.

Package Fixing Machine Static Application

           When magazines are printed they are conveyed and stacked on top of each other. This can cause major down time when rotating the stack as the magazines fall off.

        By positioning a PULSElectronic charge system either side of the stack (positive one side, negative the other) you can induce a charge in to the stack and hold the stack in place for packing, rotating and binding.

Flexo Printing Application Sheet

        Static charges are generated as the film unwinds, the charges will create an electro-magnetic field which attracts airborne contamination onto the substrate. These inclusions will effect print quality and create rejects.

        By positioning two (one either side of the web) PULS Electronic ionising bars across the substrate, you will neutralise the charge preventing the electro-magnetic field from building up. This will eliminate the attraction of contamination on to the substrate and improve print quality.

Paper Folding Machine Application Sheet

        Although paper is not normally associated with static problems, during printing, the paper is dried and the moisture levels drop considerably leaving the substrate susceptible to static charges. When paper is introduced to a folding application such as an MBO folder, the charge on the substrate can cause jamming which will lead to down time and loss of production.

        By positioning two (one either side of the web) PULS Electronic ionising bars across the web prior to entry into the folder, you will neutralise the substrate to ensure that the material will fold correctly.

         Further Additions may be made depending on how much static is generated during the folding process. Static bars can be added at the transfer point and the exit point to ensure that the collation area is static free.

Emprime Printing Machine Static Application

        In emprime printing machines, paper surface is charged with static charge when paper bobbin is unwrapped. Paper attracts dust and particles until sent to drier before and after printing.These are undesired behaviours and result in lossy and incorrect production.

        As seen in the figure, anti-static bar which is installed on input and output points of emprime machines will neutralize static charges on paper surface. Thus, printing is applied correctly and high quality and reliable printing is executed.

Profile Patterning Machine Application Sheet

       During the manufacturing of profile extrusion, large static charges are built up in two areas. Firstly, as the material cools, the molecules inside the profile will rub against each other causing static to generate. Secondly, as the profile passes across rollers or guide channels, this creates friction which will generate a static charge. This charge will create an electro magnetic field which will attract airborne contamination from the air on the product.

        After cutting, the profile will attract the swarf from the saw which is difficult to remove. This will cause damage to the profile during packing, down time due to cleaning and reduce productivity.

        By positioning two (one either side of the profile) PULS Electronic air boost bars after the saw, you can neutralise the profile while blowing the swarf off. The air boost bars should be positioned so the air is blowing against the direction of travel to ensure a clean profile prior to packaging.

Tampon Printing Application Sheet

        Due to polymer make up of the print head and the very nature of Tampo printing, you are continually creating static on the head of the printer. This is due to friction and separation of materials and surfaces.

        For the solution of this problem, By positioning either a PULS Electronic bar or nozzle in a position the will bathe the head in an ion field after each print stage, you will eliminate the charge, prevent sp?der?ng and fogging of print, increase productivity, reduce waste and improve profits.

Offset Printing Machines Static Application

        Most common areas in off set printing are m?sfeeds; this is due to static charges being generated on the substrate as friction occurs as one sheet is dragged across the top of another. This can also lead to BLOCKING, where all the sheets just stick together and no feeds taker place.

        

        By fitting PULS Electronic ionising nozzles to the stack, as the top sheet is grabbed to feed the machine, a blade of ionised air is blown between the top sheet and the penultimate sheet, which eliminates the charge and prevents blocking, sticking and jamming.

Printing Press Machine Static Application

 In printing machines, when rolled plastic film is started to be unwrapped, machine begins to be charged with static and with the fractions of film on the rollers are added, occurance of high static charges on the film can be seen.
It should be considered that static charge on the surface can cause film to slide left or right on line, static electric attracted dust particles to stick on surface, decrease the quality of printing,operator to be electrically shocked,machine?s electronic hardware to be harmed and most importantly paint to catch fire and explode in which static charge shocks are near the printing zone.

        H&O Anti static bars will ensure film to reach printing cylinders clean and purified from static electric, if they are applied on the untying unit?s output bidirectionally as seen in the picture.Two anti static bars which is placed on wrapping unit?s input will prevent problems that occurs in input region because of static charge.

Thermoforming Machine Application Sheet

         During the thermo forming process, the polymer is heated to form the product. As the product exits the mould, the material will cool causing the molecules to rub against each other which generates the static charge.

 
        This static charge creates an electro magnetic field which in turn will attract airborne contamination onto the product. This will lead to rejects and loss of productivity.  

        By positioning a PULS Electronic Ionising air blower across the conveyor or exit area of the thermo-former, you will bathe the formed product in ionised air. This will aid the cooling process, eliminate the static charge and prevent contamination being attracted to the product. This in turn will increase productivity, reduce waste and down time and improve profits.

Static Electricity on Parisons Application Sheet

        As the par?sons are extruded from the machine they will start to cool. As they cool, the molecules inside the polymer will rub against each other and a static charge will be generated. As the charge ?ncrease, the par?sons will start to repel from each other as they will all have the same charge due to identical manufacturing process and material make up. This will cause damage to the part.

        By positioning a PULS Electronic ionising bar across the par?sons, you will neutralise the charge as the parts cool. This will prevent damage to the par?sons, reduce waste and down time while increasing productivity and profits.

Nylon Bag Opening Static Application

In bag production for forming handle part of bags, handle part is generated with a cutting knife system before cutting process. During this process air can enter in plastic which will cause incorrect cutting. This will lead to lossy and incorrect production.

        For preventing this production problem, charging bar should be placed before cutting knife which has opposite charges.Thus, entrance of air and sticking of  plastic that will be cut is avoided and a reliable production is provided.

Polythene Bag Handle Charging Application

         When reinforcing the handles on plastic bags, a further sleeve is added for strength. This sleeve can repel from it set position due to static charges on ether the bag or the sleeve itself. This causes misalignment, wastage, down time and rejects.

        After the sleeve has been positioned, you can induce a charge into the material using a PULS Electronic charging system. This will hold the sleeve while the thermo weld is completed and prevent wastage thus increasing productivity.

Typical Un-Wind and Re-Wind Application

         On any un-wind operation, as the web is pulled from the roll, you have material separation. As the surfaces separate, electrons from each surface will migrate from one surface to another. As the surface of the material is non-conductive, it cannot flow back and a static charge is now on the web. This charge will create an electro-magnetic field which in turn attracts airborne contamination onto the web causing rejects and wastage. 

        Another area of concern is the electro-magnetic field can be absorbed into the bodies of operators who work in close proximity. The operator will then discharge when coming into contact with an earth potential such as. Machine casing. Door handle or another operator. Although painful, the charge is in most cases not dangerous. The resulting involuntary reaction of the shock however, is dangerous when working close to moving machinery. 

        During the wind-up operation, any static charges on the web will cause the material to repel and not roll correctly and leave a record edge finish. This again can cause loss of product, waste and down time. The problem of operators absorb?ng charges ?nto the?r bodies is also prevalent here. 

        On both un-wind and re-wind the application is the same. By neutralising the charge on the roll you will remove all the possibility of material misbehaviour, dust contamination and operator shocks. 

        PULS Electronic pulse DC bars can be mounted to ionise the n?p of the roll. This will eliminate the charge on both sides of the web. 

        If you are unable to position a bar in that configuration, an ionising blower can be mounted to bathe the reel in ionised air, which will neutralise the charge.

Flat Bag Cutting Machine Application Sheet

        After the manufacturing cycle of a flat bag making machine, the bag will have built up large static charges from the un-wind. Friction of rollers and the heat from the thermo welding. Although highly charged, the bags are under tension and do not cause the manufacturer problems. When the bags are cut, the static charge then will cause the material to attract to an earth potential such as rollers. Machine casing etc. This is also a problem when trying to stack the bags. As the bags are manufactured from the same material and have been through the identical manufacturing process, they will hold the same charge. This will cause the bags to repel from one another and not stack correctly. 

        By positioning two PULS Electronic ionising bars (one ether side of the web) across the material prior to cutting, you will neutralise the charge and the bags will then stack correctly, reducing wastage. Down time and increasing productivity.

Static Application in Packaging Machine

        In packaging machines while rolled film is unwrapped, static charge occurs because of decomposition. This static charge causes film to stick to the metal parts or itself so leads to incorrect and lossy production.

        For preventing this situation, anti-static bar should be placed on sections in which roll is opened and packaging begins for neutralizing static charge. Machine will execute more reliable and efficient packaging in these conditions.

In Mould Labelling Application Sheet

 

       


       During in-mold labelling applications, the label can be attracted or repelled from the surface of the mould dependant on what charge is on either surface. The robot arm will pick the label and position the label. 

       If the label is the same polarity as the surface of the mould, the label will be repelled from the mould and rejected. If the label is of the same polarity, the label can be attracted from the robot arm and misaligned. 

        By neutralising the mould pr?or to the label being applied you will have a neutral surface to position your label onto. Then using a PULS Electronic generator and charging head (fitted to the robot arm) you can use the static charge to stick the label into position.

Automated Sleeving Machines Application Sheet

       On automated sleeving machines, the problems arise as the sleeve is opened for fitting to the bottle. As the sleeve is opened, the two surfaces are separated and electrons migrate from one surface to another. As the material is Non conductive, it cannot re-address the imbalance and retains the static charge. 

       The charged labels will now become attracted to an earth potential or a charge of the opposite polarity. If the bottle the label is being fitted to is of the same polarity, the label will repel and jam causing waste and rejects. If the bottle is of the opposite polarity, the label will be attracted to bottle too quickly and the syncronisation will be out, causing jams, down time and waste.

        By neutralising the bottles pr?or to the label being fitted, you will eliminate the chance of material m?sbehav?or and miss aligning. This will reduce waste and rejects and ?ncrease volume, productivity and profits.

Vertical Form filling Machine Application Sheet

        Static charges are generated as the material is un-wound from the reel. These charges increase as the web passes over rollers and into the forming area. The static charge will create an electro magnetic field which attracts airborne contamination onto the web. This can be a catastrophic problem in food packaging sector.

        By positioning two PULS Electronic ionising bars (one either side of the web) after the un-wind, you will remove the static charge and eliminate the possibility of contamination being attracted to the material. 

        Dependant on the length of run from the un-wind to the forming area and the product you are filling in the formed bags (Dusty or powdery products can be worst effected), you may need to position a further two ionisers (one either side of the web) to prevent the product sticking to the inside of the formed bag and cause rejects at the thermo welding process.

Labelling Machine Application Sheet

        Labels can be misaligned or repelled from charged bottles due to large static charges which are generated as the bottles move through conveyor systems. The bottles encounter high levels of friction which charge them. When the bottles are pos?t?oned to have the label fitted, the static charge on the bottle, as well as the charge on the label (generated as the backing tape is removed) can cause the labels to repel from the bottles. This causes waste, rejects and down time.

        By positioning either a PULS Electronic blower or bar to the conveyor prior to the label application, you can bathe the bottles in ionised air and eliminate the possibility of rejects, improving quality, productivity and profits.

Shrink Wrap Machine Application Sheet

        Large static charges on shrink wrap machines are generated as the material un-winds from the reel. These charges ?ncrease as the web passes over rollers. The charged material will then become attracted to earth potentials such as grounded rollers or and metallic part of the machine which is earthed. This is called material m?sbehav??or.

        By positioning a PULS Electronic ionising bar across the web pr?or to the wrapping process, you will neutralise the charge, prevent material m?sbehav?or. Increase volume productivity and profits while reducing down time and waste

Over Wrapper Packaging Machine Application Sheet

On an over wrapping machine, the film is charged as it un-winds from the reel. Ths charge will attract airborne contamination onto the material which results in rejects and loss of revenue. The static charge can also jam the machine as the charge becomes so high that it attracts to the machine rollers which act as an earth potential.

By fitting PULSElectronic ionising bars to the un-wind, you will remove the static charge and prevent dirt and other airborne contamination from attracting to the web. This will increase productivity and profits whilst reducing waste and down time.

Printing Press Machine Application Sheet

 

          In printing machines, when rolled plastic film is started to be unwrapped, machine begins to be charged with static and with the fractions of film on the rollers are added, occurance of high static charges on the film can be seen.

It should be considered that static charge on the surface can cause film to slide left or right on line, static electric attracted dust particles to stick on surface, decrease the quality of printing,operator to be electrically shocked,machines electronic hardware to be harmed and most importantly paint to catch fire and explode in which static charge shocks are near the printing zone. 

        PULS Electronic Anti static bars will ensure film to reach printing cylinders clean and purified from static electric, if they are applied on the untying units output bidirectionally as seen in the picture.Two anti static bars which is placed on wrapping units input will prevent problems that occurs in input region because of static charge.

Parison Machine Application Sheet

        As the parisons are extruded from the machine they will start to cool. As they cool, the molecules inside the polymer will rub against each other and a static charge will be generated. As the charge increase, the parisons will start to repel from each other as they will all have the same charge due to identical manufacturing process and material make up. This will cause damage to the part

        By positioning a PULS Electronic ionising bar across the parisons, you will neutralise the charge as the parts cool. This will prevent damage to the parisons, reduce waste and down time while increasing productivity and profits.